info@raasintelli.com Mr. Ravi Krishnamachari : +91 91750 97111

Raas Intellibox , the Smartest Investment for Packaging Line ROI.

In an era where every rupee counts, FMCG manufacturers are under constant pressure to reduce cost per pack, improve machine uptime, and cut film waste. Yet, many still rely on manual logs, guesswork, or fragmented data to run their packaging lines.

Raas Intellibox changes that. It’s not just a smart device - it’s an investment that starts paying for itself from Day 1. Here’s how.

Raas Intellibox , the Smartest Investment for Packaging Line ROI

1 The Hidden Costs of “Business as Usual.

Even the most experienced operators and plant managers can’t see everything. Manual records miss:

  • Micro-stoppages
  • Excess pouch give-away
  • Sealing inefficiencies
  • Incorrect shift-wise speed tracking

These small inefficiencies silently add up to lakhs of rupees lost every month.

Example: A 5g overfill on a 1-ton/day line at ₹250/kg means ₹37,500 lost per month - just on product giveaway!

2 What Is Raas Intellibox?

Raas Intellibox is a plug-and-play smart data acquisition system built specifically for VFFS and secondary packaging lines. It captures real-time data on:

  • Machine uptime & stoppage reasons
  • Pack speed and output
  • Rejection and rework
  • Film wastage
  • product giveaway

The data is processed into intuitive dashboards - available on local servers or the cloud.

3 ROI That’s Visible, Measurable, and Fast

With Intellibox, the Return on Investment comes from multiple areas:

Benefits:

  • Film waste reduction₹2–4 lakhs/month
  • Reduced overfill₹1–3 lakhs/month
  • Higher uptime+5–10%
  • OEE Improved decisions
  • Shift-level accountability

Payback period? Typically, under 6 months for a standard packaging line.

4 Case in Point: From 79% to 89% OEE in 3 Weeks

A leading manufacturer installed Intellibox on two high-speed VFFS lines. Within 3 weeks:

  • Film waste reduced by 11%
  • OEE jumped from 79% to 89%
  • Shift-wise dashboards revealed unreported downtime and rework
  • Operators became more accountable

“This is the visibility we’ve been missing for years.” - CEO

5 Built for the Realities of Indian Manufacturing

Raas Intellibox isn’t imported tech repackaged for Indian plants. It’s made by engineers who understand:

  • Legacy machine integration
  • Variable power & connectivity issues
  • Easy to understand dashboards

It’s Industry 4.0 for Indian shop floors, without the complexity or price tag of global solutions.

6 One-Time Purchase or Subscription - You Choose

Raas Intellibox is available in two pricing models:

  • One-Time Purchase: Pay once, own the hardware and software.
  • Subscription: Pay monthly, with included maintenance, dashboards, and support.

Plans start as low as ₹5,000/month /machine.

7 Why Intellibox Outperforms Traditional Line Logbooks

Raas intellibox captures and displays data in real time to be accessed by you and your team.

Effortless and effective. You can’t improve what you can’t measure - Intellibox fixes that.

  • Manual or automated
  • Inline or offline
  • Speed-matched to the VFFS output

8 Final Word: Future-Proof Your Packaging Operations

Every day you delay switching to smart monitoring is another day of invisible losses. With razor-thin margins and rising costs, data is your biggest asset - if captured right.

Want to see how much you can save - with Intellibox?

Book a Free Packaging Line Audit. Write to us enquiry@raasintelli.com.

Book Your Audit Now

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