info@raasintelli.com
Mr. Ravi Krishnamachari : +91 91750 97111
info@raasintelli.com
Mr. Ravi Krishnamachari : +91 91750 97111
After decades of working in packaging machinery, I have witnessed how vital it is to optimize packaging lines because they determine both output quantity and packaging costs. Very often, minimal data is available and data collected manually is not reliable. Data creates a clear understanding of the packaging line performance and areas for improvement.
Moving towards a data-based system is becoming necessary for business survival and growth.
Raas Intellibox helps you acquire data in real time. Helps you understand your OEE and TCO and identifies focus areas for improvements.
Through years of industry experience, we recognized the gap in packaging line management: the lack of real-time, actionable data that could help manufacturers truly understand their machines’ performance. Lack of understanding led to machine purchases only based on price. Excess give away is a huge cost.
With this insight, Raas Intellibox was born—not just as a data monitoring tool, but as a powerful asset that helps you focus and manage for best improvements. Our consultancy inputs based on the data generated further enhances your ability to bring in quick improvements.
Raas Intellibox isn’t just another monitoring system. It's a smart, intuitive platform that consolidates multiple aspects of machine performance and predictive maintenance into one seamless interface.
OEE (Overall Equipment Effectiveness) Screen identifies Original Equipment Efficiency (OEE), which confirms that packaging targets remain on course. By monitoring machine availability, performance, and quality, Raas Intellibox not only helps you assess current efficiency levels but also guides you on where to focus for continuous improvement. TCO (Total Cost of Ownership) Screen : Understanding the costs of operations is critical. Raas Intellibox presents the TCO screen where you see not only costs but also wastages,. For instance, excess filling is one of the major costs in packaging lines. By measuring excess filling in each bag and estimating the loss, Raas Intellibox allows you to fine-tune your filling systems and to reduce giveaway loss, leading to substantial savings over time. we can decide interventions required, including machine replacement when necessary. MTBF (Mean Time Between Failures) Screen : Imagine being able to predict when your machine is about to fail—not after the breakdown occurs, but before. The MTBF screen does just that, helping you track and manage equipment reliability. Raas intellibox builds a database over time, based on which the predictive maintenance would kick in. Loss Data Screen : Production losses happen, but with Raas Intellibox, you can immediately identify key areas causing losses. The system flags potential issues, allowing you to take swift corrective actions and minimize losses. Performance Screen : Speed and cycle time are everything in packaging. With real-time data, Raas Intellibox enables you to continuously optimize production rates and reduce bottlenecks. Also, predict packaging completion time. Wastage Screen : Waste doesn’t just affect the environment—it hits your bottom line. The Wastage Screen helps pinpoint material waste so you can cut down on unnecessary losses, increasing profitability.After years of working on packaging solutions, we have seen many systems that promise a lot but fail to deliver. Raas Intellibox helps you understand what is going on and allows you to focus on corrective actions. The data is reliable.
The system helps you predict equipment breakdowns before they occur, thus preventing unexpected downtime and improving equipment performance rates. Real-time data allow you to recognize potential issues before they develop, thus enabling you to base your business decisions on data at the current time. We help you capture costs of spares consumed and MTTR.
We have worked with manufacturers across all scales, and one thing we know for sure: data-driven decisions aren’t just a trend—they’re the future. With Raas Intellibox, even smaller production units can leverage advanced technology, giving them the tools they need to compete with the big players in the industry.
The system isn’t just for big factories—Raas Intellibox is scalable, adaptable, and perfect for production units of all sizes.
Unlike other systems, Raas Intellibox is built by packaging experts and is backed with consulting services where required. We understand what needs to be monitored.
By tracking stoppage times and their reasons, steps can be taken to improve availability.
Yes! By using the waste screen, you can track material loss, reduce waste, and boost profitability. One area of focus would be machine set up and change over losses.
Absolutely not. Raas Intellibox is scalable and designed to work for both large and smaller production units.
With the TCO Screen, you can track costs, identify inefficiencies, and optimise your spending, ultimately boosting profitability. Also, by measuring excess filling, Raas Intellibox directly contributes to reducing packaging costs.
Continuous monitoring of availability, performance, and quality helps you maximise your OEE and minimise disruptions, keeping your production at peak efficiency. Moreover, it provides clear inputs on where to focus for continuous improvement.
After all these years in the packaging machinery industry, we are proud to say that Raas Intellibox is more than just a tool—it’s a game-changer. It’s designed to help you unlock the full potential of your packaging operations, increasing efficiency, reducing costs, and boosting your bottom line.
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